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Construction:
Designed as per ASME code section I
or IV
Capacities:
From 20 to 1200HP (200 to 12000kw)
Pressures:
15 to 200PSIG (1 to 14bars) design or
higher if required
Applications:
Low and High steam pressures low and
high temperature hot water glycol/water
mixtures thermal fluid up to 600F(315C)
Fuels:
Oil, gas or combination
-Large furnace dimensions and large
steam drum
-Symmetrical design and staggered tube
arrangement with balanced combustion
gas and fluid velocities for high heat
transfer rate.
-Large downcomers located inside front
and rear walls.
-Tangent tube furnace wall.
-Membrane tube rear waterwall (optional
membrane tube front waterwall)
-Seal welded gas tight inner casing.
Standard Trims
and Equipment:
-High limit temperature or pressure
control with manual reset
-Modulating or high-low controller
-Probe type low water cut off
-Flame safeguards control
-Boiler or burner mounted control panel
-Convenient operator controls and status
lights
-Operating temperature or pressure controls
- Temperature or pressure gauge
-Safety relief valve(s)
-Fully modulating or high-low burner
-Main and pilot fuel trains
-Optional combustion control systems
and boiler trims available to comply
with the most stringent specifications
and applications
Efficiency
/ Symmetry:
-The Aquatube boiler is a multipass
balanced flow watertube design with
staggered tubes and longitudinal gas
passes.
-Heat transfer and turbulent gas flow
is optimized for efficient heat transfer
by using a true symmetrical and staggered
tube layout with balanced combustion
gas and fluid velocities.
-Symmetrical tube configuration allows
for minimal tube removal clearances
of less than half a boiler width between
boilers in multiple unit installations.
- Insulation characteristics are excellent
.The tangent tube furnace walls insulated
with 2,000F ceramic fiberboard secured
by the heavy gauge steel inner casing
panels. The steel outer cladding allows
for a suitable air gap for low outer
casing temperatures and minimal radiation
losses.
-Efficiencies of up to 85% are normal
without the use of external heat recovery
equipment.
Low Maintenance:
-Tube to header connections are industry
standard, rolled and expanded or seal
welded depending on the boiler capacity
and application. Optional drive fit
ferrules for ease of site assembly are
also available.
-All inner casing panels are seal welded
to provide a gas –tight inner envelope
and outer casing panels are bolted construction
for ease of assembly and easy removal
for maintenance.
-The Aquatube boiler is thermal shock
proof on the fluid side and combustion
gas side. Water return temperatures
to the boiler are acceptable at the
minimum allowable temperature above
the flue gas dew point .Differential
temperatures of up to 150F can be achieved
when operating on high temperature water
or thermal fluid.
-Large diameter downcomers located inside
the boiler casing provide excellent
natural circulation. There is no requirement
for external circulating pumps or site
insulation.
-Access to the Furnace is available
through a rear door without changing
the burner setting or disconnecting
fuel piping.
-Soot blowers can be supplied for applications
when heavy oil or high fouling factor
fuels are fired.
-Water-cooled rear target wall design
provides additional heating surface
area, higher efficiency, lower emission
results and the elimination of high
maintenance refractory. An optional
water-cooled front wall design is available
to provide additional heating surface
and complete elimination of refractory.
Retrofit:
-The Aquatube boiler is ideal for boiler
replacement projects. The entire unit
can be supplied as a field assembly
kit and is easily erected on site when
boiler room access is a problem. As
the entire boiler assembly can be bolted
and the tubes can utilize a drive fit.
There are no requirements for site welding
or pressure vessel welding certificates.
Emissions:
-The generous furnace volume design
and resultant low heat release rates
with minimal use of refractory results
in a boiler design. That is excellent
for low NOX applications.
-NOX emissions lower than most current
regulations are easily achieved.
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